吕旺燕,黄建业,阮红梅,陈川,陈天生.湿热海洋环境下接插件带电腐蚀行为研究[J].装备环境工程,2018,15(2):102-109. LYU Wang-yan,HUANG Jian-ye,RUAN Hong-mei,CHEN Chuan,CHEN Tian-sheng.Corrosion Behavior of Charged Connectors in Wet and Heat Marine Environment[J].Equipment Environmental Engineering,2018,15(2):102-109.
湿热海洋环境下接插件带电腐蚀行为研究
Corrosion Behavior of Charged Connectors in Wet and Heat Marine Environment
投稿时间:2017-09-30  修订日期:2018-02-15
DOI:10.7643/ issn.1672-9242.2018.02.020
中文关键词:  湿热海洋环境  接插件  无氧铜测试片  腐蚀行为  自然暴露试验
英文关键词:wet and heat marine environment  connectors  anaerobic copper test tablets  corrosion behavior  natural exposure test
基金项目:中国南方电网有限责任公司重点科技项目(GDKJQQ20152045)
作者单位
吕旺燕 广东电网有限责任公司 电力科学研究院,广州 510080 
黄建业 中国电器科学研究院有限公司 工业产品环境适应性国家重点实验室,广州 510080 
阮红梅 中国电器科学研究院有限公司 工业产品环境适应性国家重点实验室,广州 510080 
陈川 中国电器科学研究院有限公司 工业产品环境适应性国家重点实验室,广州 510080 
陈天生 广东电网有限责任公司 电力科学研究院,广州 510080 
AuthorInstitution
LYU Wang-yan Electric Power Research Institute, Electric Power Research Institute of Guangdong Power Grid Co. Ltd, Guangzhou 510080, China 
HUANG Jian-ye State Key Laboratory of Environmental Adaptability for Industrial Products, China National Electric Apparatus Research Institute Co., Ltd, Guangzhou 510080, China 
RUAN Hong-mei State Key Laboratory of Environmental Adaptability for Industrial Products, China National Electric Apparatus Research Institute Co., Ltd, Guangzhou 510080, China 
CHEN Chuan State Key Laboratory of Environmental Adaptability for Industrial Products, China National Electric Apparatus Research Institute Co., Ltd, Guangzhou 510080, China 
CHEN Tian-sheng Electric Power Research Institute, Electric Power Research Institute of Guangdong Power Grid Co. Ltd, Guangzhou 510080, China 
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中文摘要:
      目的 针对湿热海洋环境下接插件带电腐蚀行为进行研究,为接插件材料的选材设计、维护和更换等提供科学依据。方法 采用温湿度记录仪以及无氧铜测试片等对三亚自然环境试验站的腐蚀环境进行监测,分析环境条件的变化规律,同时通过湿热海洋自然环境暴露试验对电路板贴片式和插针式接插件的带电和不带电的腐蚀行为进行研究,分析接插件在两种工况下的腐蚀行为规律及差异。结果 三亚湿热海洋大气环境1—3月份呈干湿交替循环,每天至少发生1次循环,每天平均潮湿时间分别为6.0,7.4,11.6 h。1—3月份的环境腐蚀性均为GX级,其中 3月份腐蚀环境较1月2月更加严酷。贴片式数据通信接插件在带电和不带电工况下湿热海洋环境自然暴露3个月后,腐蚀行为基本相似,无明显差异,接触电阻没有发生变化,绝缘电阻均降为107 Ω,金属元器件均未发生明显腐蚀。插针式接线端子在带电和不带电工况下湿热海洋环境自然暴露3个月后,接触电阻未发生变化,但腐蚀行为存在明显差异,在不通电流工况下,螺钉发生严重腐蚀,绝缘电阻下降为106 Ω,而在3 A电流通电工况下,螺钉未发生腐蚀,绝缘电阻均大于109 Ω。结论 湿热海洋环境下电流对不同接插件腐蚀行为影响存在差异,对贴片式数据通信接插件腐蚀行为基本不影响,对插针式接线端子腐蚀行为存在一定的保护作用。
英文摘要:
      Objective To research corrosion behavior of charged connectors in wet and heat marine environment to provide scientific evidence for the material selection, maintenance and replacement of connectors. Methods Temperature and humidity recorder and anaerobic copper test films were applied to monitor the corrosion environment of Sanya natural environment test station to analyze the law of change of environmental conditions. At the same time, the corrosion behaviors of the electrically charged and uncharged PCB patch and pin connector were researched by exposing test in wet and hot Marine natural environment. The corrosion behavior rule and the difference of connectors between the two working conditions were analyzed. Results From January to march, the humid and hot ocean atmosphere in Sanya was alternately wet and dry. The cycle was at least one cycle per day. The average humidity time each day was 6.0 h, 7.4 h and 11.6 h respectively. From January to march, the environmental causticity was GX level. In March, the corrosive environment was more severe than January and February. After three months of natural exposure in wet and heat marine environment, the corrosion behavior of the electrically charged and uncharged patch type data communication connector on the was basically similar, there is no obvious difference. The contact resistance did not change. The Insulation resistance was reduced to 107 Ω. There was no obvious corrosion occurred in metal components. After three months of natural exposure in wet and heat marine environment, the contact resistance of insert pin type terminal did not change. However, there were obvious differences in corrosion behavior. Under the uncharged conditions, the screws of insert pin type terminal were severely corroded. The insulation resistance of insert pin type terminal was reduced to 106 Ω orders of magnitude. However, there was no corrosion of screws under the charged working condition. The insulation resistance was maintained in 109 Ω orders of magnitude. Conclusion In the wet and hot ocean environment, there were differences in the effect of current on corrosion behavior of different connectors. For patch type data communication connectors, the corrosion behavior is almost not affected. However, it protects corrosion behavior of pin terminal to a certain extent.
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